A proton linear accelerator (LINAC) is a device that accelerates protons to high energies using a linear sequence of radiofrequency (RF) cavities. Unlike circular accelerators, LINACs maintain a straight beam path, making them suitable for applications requiring precise beam control and high-intensity output. The technology incorporates various components such as RF cavities, focusing elements, and vacuum systems to maintain beam quality and precision, making it a critical tool in both science and medicine.
Basic Principle
Proton LINACs work by accelerating protons along a straight path using a series of radiofrequency (RF) cavities. The protons gain energy as they pass through these cavities, which are synchronized to provide an accelerating electric field. The process typically involves the following steps:
Basic Components and Workflow
- √ Ion source, generates protons through ionization of hydrogen gas, and these protons are initially extracted at low energies (e.g., ~50–100 keV)4.
- √ Radiofrequency Quadrupole (RFQ), it focuses and pre-accelerates protons to ~3–5 MeV using alternating electric fields, and it ensures beam stability through transverse focusing and longitudinal bunching.
- √ Main accelerating structures, drift-tube linac (DTL), it uses RF cavities with alternating electric fields to accelerate protons. The electromagnetic quadrupoles within drift tubes maintain beam focus during acceleration.
- √ Superconducting RF Cavities, it is employed in advanced designs to achieve higher energy gradients (>10 MV/m) with minimal power loss.
- √ Beam transport system, it guides the accelerated protons to target applications (e.g., neutron production or medical irradiation).
Acceleration Mechanism
- √ RF synchronization, protons are accelerated by precisely timed RF electric fields. The phase of the RF field is adjusted to ensure protons gain energy at each cavity.
- √ Energy modulation, by varying the RF frequency or cavity length, protons are accelerated stepwise. For example, the KOMAC 100-MeV LINAC uses multiple accelerating stages (RFQ → DTL → medium-energy cavities) to achieve final energies up to 100 MeV5.
- √ Beam focusing, electromagnetic quadrupoles or RFQ vanes counteract space-charge effects to maintain beam collimation.

Technological Feature & Challenges
Proton LINACs represent a significant advancement in the field of particle acceleration, with ongoing research focused on improving their efficiency, compactness, and applicability to new areas. Below is a brief summary of its strength and challenges:
Features
- √ Superconducting cavities, reduce energy loss and enable continuous-wave (CW) operation for high-intensity beams (e.g., 4 MW power output in proton driver systems).
- √ Phase and amplitude stability, it requires RF system precision (±1° phase control, ±1% amplitude stability) to avoid beam loss.
- √ Optimized design, it combines RFQ and superconducting spoke cavities for scalable energy output (e.g., 6 MeV).
Production of Proton LINAC
Challenges
- √ Engineering complexity, the design of RF structures, beam focusing systems, and synchronization controls is complex compared to electron LINACs due to the higher mass and lower velocities of protons at comparable energies.
- √ Space requirements, higher energies may require longer accelerator structures due to the lower acceleration gradients available for protons.
- √ RF Power Distribution Complexity, proper synchronization of RF fields is challenging, requiring precise control systems.
- √ Beam loss and activation issues, the beam losses can lead to radiation activation of accelerator components, necessitating strict shielding and maintenance protocols.
- √ Cooling and thermal management, the high RF power and beam currents generate significant heat, requiring effective cooling systems.
- √ Precision beam alignment, small misalignments can lead to beam degradation, necessitating highly precise alignment and diagnostics.
- √ Limited energy range, compared to circular accelerators, LINACs have practical energy limits before switching to synchrotrons or cyclotrons for higher energies.
- √ Operational stability, maintaining stable and reliable operation over long periods is challenging, especially in high-duty-cycle applications.
- √ High Construction and maintenance cost, the infrastructure required for proton LINACs, including RF power sources and vacuum systems, is expensive because of the sophisticated technology involved.
Project Case
Model Nr.: FAB 325-3-30
- √ 325MHz proton four-wing RFQ
- √ Ion type H+, pulse beam,
- √ Injection energy 30KeV
- √ Injection peak current 18mA
- √ Extraction energy 3MeV
- √ Beam pulse width 40~100μs.
- √ Chamber Material, (CW009A/C10100) Cu≥99.99%
- √ Electrode accuracy ±0.05mm
- √ Chamber vacuum leak rate <1×10-10Pa m3/s
- √ Chamber size: 3,300 x 350 x 350mm
- √ Number of sections 3.

Model Nr.: FAB 325-3-16
- √ 325MHz proton Alvarez type DTL
- √ Ion type H+, pulsed beam
- √ Injection energy 3MeV
- √ Extraction energy 7MeV
- √ Peak current 16mA
- √ Beam pulse width 40~100μs
- √ Beam maximum duty cycle 1×10-3
- √ Cavity vacuum leak rate <1×10-10Pa m3/s
- √ Cavity size: 3,400 x 833mm
- √ Number of sections 2.

Custom Service & Product Range
Fabmann specializes in custom fabrication of precision components and systems for advanced scientific and industrial applications, including Linear Accelerators (LINACs). With experience in engineering and manufacturing, we deliver high-quality solutions tailored to meet the unique needs of our clients. We offer fully customized fabrication services for LINACs, ensuring that every component meets the exact specifications of your project. Our capabilities include:
- √ Precision machining of RF cavities and accelerating structures.
- √ Advanced materials selection for high-performance and durability.
- √ Surface treatments to enhance conductivity and reduce RF losses.
- √ Integration of magnetic focusing elements for beam stability.
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