Electromagnet Test
Our production capabilities for High-Quality custom electromagnets, waveguides, copper targets, and particle accelerators.
At Fabmann, we are committed to supply high quality custom electromagnets, waveguides, and particle accelerators and other copper and copper alloy parts for power sector. Our knowledge in different metal materials as well as experience in wide range of production solutions enable us to serve our clients serve different industrial applications such as healthcare, telecommunications, scientific research, power, marine and manufacturing.
We will take you behind the scenes to explore our production capabilities and experiences in following production processes involved in creating high-quality components that drive innovation and efficiency for our clients. The electromagnets and particle accelerators require a wide range of components from iron core, hollow conductor, copper cavity to assembly, and the final stage is testing process. Each step requires solid knowledge in metal material property and fabrication process, and each process needs to make sure that the components are 100% in line with desired specification and tolerance before assembly. Our team takes care of the following processes which are mainly used in custom electromagnets and particle accelerators:
1. Smelting & alloying
2. Horizontal casting
3. Cold rolling
4. Cold drawing
5. Extrusion
6. Aging & heat treatment
7. Winding
8. NDT testing
9. Insulation
10. Core lamination
11. Vacuum brazing
12. CNC & milling
13. Polishing
14. Assembly
15. Testing process
Laser Meter Insepction
Quality Control
Electromagnet testing is a critical control process to verify whether its function meets the original design. Since the production involves more than ten different production solutions, and the relevant testing is required to verify whether each production process is qualified. We all know that the quality of an electromagnet is judged by its magnetic strength, performance and durability, and meanwhile, appearance, coil quality, and electrical performance of the electromagnet are also important factors in measuring its quality. A good electromagnet should withstand extensive test load, and it will not be prone to magnetic decay or performance degradation, and the durability of the electromagnet can be predicted by examining the material composition and manufacturing process of the electromagnet. In addition, the core and coil are important components, and therefore thorough check on core and coil is critical part of evaluation of electromagnet quality.
To verify the production quality, Fabmann will go through over fifteen different testing parameters for each custom-made electromagnet, and below is the summary of what tests are carried out before delivery:
√ Visual inspection
√ Dimension check
√ Conductor resistance detection
√ In-Turn short circuit test
√ Dimension, electrical and mechanical check on hollow conductor before coiling
√ Water flow rate measurement
√ Water pressure drop test
√ Insulation resistance check
√ Voltage resistance detection
√ Inductance measurement
√ Thermal switch check
√ Temperature rise check on core
√ Temperature rise check on coil
√ Magnetic polarity check
√ Magnetic field detection
√ Key component measurement check (three coordinate measure)
Besides custom electromagnets, Fabmann specializes in custom fabrication of precision components and systems for advanced scientific and industrial applications, including Linear Accelerators (LINACs). With experience in engineering and manufacturing, we deliver high-quality solutions tailored to meet the unique needs of our clients. We offer fully customized fabrication services for LINACs, ensuring that every component meets the exact specifications of your project. Our capabilities include:
√ Precision machining of RF cavities and accelerating structures.
√ Advanced materials selection for high-performance and durability.
√ Surface treatments to enhance conductivity and reduce RF losses.
√ Integration of magnetic focusing elements for beam stability.
Whether you need a custom electromagnet for a medical device, a waveguide for a telecommunications system, or a particle accelerator for scientific research, Fabmann has the expertise and production capabilities to deliver.